|
Product Name |
HD580Max |
|
Workstation |
ESC Assembly 1 |
Materials
| Name | Part number | Number | Description |
|
HD5150 ESC Upper Cover |
201-002409 | 1 |
|
| HC302B In-house ESC Board | 135-000696 | 1 |
|
| HD5150 ESC LED Lens/Cover | 201-002411 | 1 |
|
| HD5150 ESC Capacitor Thermal Pad | 201-002416 | 1 |
|
| HD5150 ESC Copper Busbar Thermal Pad | 201-002756 | 1 |
|
| HC302B In-house ESC LED Board | 135-000664 | 1 |
|
|
M3 × 6 mm Stainless Steel Pan-Head Phillips Machine Screw |
126-000304 | 11 |
|
|
Huhsen 1200 Crystal Potting Compound - Part A (Clear) |
131-000124 |
|
|
|
Huhsen 1200 Crystal Potting Compound - Part B (Clear) |
131-000125 |
|
|
|
B7000 Adhesive |
131-000056 |
|
|
Work Instructions
| Step 1 | In a circle of steps in the installation position of the lamp board in the shell, the self-developed electric adjustment lamp board is put into the designated position of the upper cover according to the anti-fool direction, and then locked with 2 M3 * 6_ stainless steel cross disc head machine tooth screws, torque 0.5 ± 0.05NM, AB glue is poured into the cover screwhead, waiting for curing |
| Use tools & fixtures | 1. Electric Screwdriver 2. Torque Calibrator |
| Operational special requirements | 1. No abnormal locking of the screwdriver 2. No leakage locking of the screwdriver 3. No abnormal torque 4. Transparent AB glue weight ratio A: B = 3:1, mix evenly. After pouring, solidify for 1 hour 5. No leakage of glue |
| Step 2 | Lock the ESC lamp cover to the upper cover with 2 M3 * 6_ stainless steel cross head machine screws, torque: 0.5 ± 0.05NM |
| Use tools & fixtures | 1. Electric Screwdriver 2. Torque Calibrator |
| Operational special requirements | 1. No abnormal locking of the screwdriver 2. No leakage locking of the screwdriver 3. No abnormal torque |
| Step 3 | Attach capacitive thermal pads and copper strip thermal pads to the inner side of the upper cover |
| Use tools & fixtures | 1. ESC assembly fixture |
| Operational special requirements | 1. Thermal pad without leakage 2. Thermal pad without floating or damage |
| Step 4 | Put the main board into the upper cover in the specified direction, and then lock it with 7 3 * 6_ stainless steel cross disc head machine teeth, torque: 0.5 ± 0.05NM |
| Use tools & fixtures | 1. Electric Screwdriver 2. Torque calibrator 3. Electric adjustment assembly fixture |
| Operational special requirements | 1. No abnormal locking of the screwdriver 2. No leakage locking of the screwdriver 3. No abnormal torque |
| General requirements |
| 1. Operators must wear anti-static wrists and finger covers or gloves |
| 2. The workbench should always be kept clean and tidy |
| 3. If you find three similar abnormalities, please report to the production line administrator immediately |
| 4. Label the defective parts and place them in the designated defective product placement box |