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P1: Flight Platform Assembly 1

Product Name

C31 Flight Platform

Workstation

Flight Platform Assembly 1

 

Materials

Name Part number Number Description
HD5180 Rack Module Assembly 755-000021 1 Alternative material: 754-000016
HD5180 outdoor arm power sleeve assembly 1 755-000007 1

 

HD5180 outdoor arm power sleeve assembly 2 755-000008 1

 

HD5180 outdoor arm power sleeve assembly 3 755-000009 1

 

HD5180 outdoor arm power sleeve assembly 4 755-000010 1

 

M8 * 20_ stainless steel flange inner hexagon machine tooth bolt _ whole circle resistant to falling 126-000748 4

 

M8 * 25_ stainless steel hexagon screwdriver _ full circle drop resistance 126-000957 16

 

Lidar components

 

1 HD5150 LiDAR Decoration (No LiDAR Version): 201-002436
M4 * 10_ stainless steel flange inner hexagon machine tooth bolt _ whole circle resistant to falling 126-000955 4

 

HD5150 cylindrical distribution board wire harness warehouse 201-002739 1

 

M4 * 12_ stainless steel hexagon screwdriver _ full circle drop resistance 126-000288 8

 

Federal GY-340 thread glue 131-000121

 

 

M6 * 12_ stainless steel hexagon screwdriver _ full circle drop resistance 126-001090 16

 

 

Work Instructions

Step 1 1. The distribution board wire harness bin is locked to the left & right beam from the front and side with a total of 8 M4 * 12_ stainless steel hexagon machine teeth screws according to the positioning column position, torque: 1.5 ± 0.15NM
Use tools & fixtures 1. Electric Batch
2. Torque Calibrator
3. A Line Carrier Board
Operational special requirements 1. No abnormal locking of the screwdriver
2. No leakage locking of the screwdriver
3. No abnormal torque
4. Connector docking in place

Step 2 1. After inserting the 4 internal machine arm components completed by pre-group 2 into the corresponding serial numbers and the limiting grooves of the joints in the frame, the 2 image transmission antennas are first passed through the through hole of the frame and pierced out from the head side, and then the 4 internal machine arm components are locked with 4 M8 * 25_ stainless steel internal hexagon machine teeth (coated with thread glue first), torque: 17.0 ± 0.5NM
Use tools & fixtures 1. Torque Calibrator
2. Flight Platform Carrier Board
3. Torque Wrench & Special Batch Head
Operational special requirements 1. No abnormal locking of the screwdriver
2. No leakage locking of the screwdriver
3. No abnormal torque
4. No abnormal installation direction

Step 3 1. A total of 16 (up & down direction) M6 * 12 stainless steel internal hexagonal machine tooth screws (coated with thread glue first) are used to lock the internal joint and frame, torque: 8.0 ± 0.8NM
Use tools & fixtures 1. Electric Batch
2.
Torque Calibrator
3. Flight Platform Carrier Board
Operational special requirements 1. No abnormal locking of the screwdriver
2.
No leakage locking of the screwdriver
3. No abnormal torque
4. No abnormal installation direction

Step 4 1. Remove the four joint shafts from the four external power sleeve assemblies, then insert the four external arm power sleeve assemblies into the four internal arm assemblies at the corresponding positions, and pass the wire harness through. Then re-insert the joint shafts, and lock them from the top to the bottom with one M8 * 20_ stainless steel flange internal hexagon machine tooth bolt, torque: 15.0 ± 0.5NM
Use tools & fixtures 1. Electric Batch
2. Torque Calibrator
3. Flight Platform Carrier Board
Operational special requirements 1. No abnormal locking of the screwdriver
2. No leakage locking of the screwdriver
3. No abnormal torque
4. No abnormal installation direction

Step 5 1. Lock the laser radar component completed in pre-group 1 to the designated position on the upper side of the monocular bracket with 4 M4 * 10_ stainless steel flange hexagonal machine tooth screws, torque: 1.5 ± 0.15NM
Use tools & fixtures 1. Electric Batch
2. Torque Calibrator
3. Flight Platform Carrier Board
Operational special requirements 1. No abnormal locking of the screwdriver
2. No leakage locking of the screwdriver
3. No abnormal torque
4. No abnormal installation direction

General requirements
1. Operators must wear anti-static wrists and finger covers or gloves
2. The workbench should always be kept clean and tidy
3. If you find three similar abnormalities, please report to the production line administrator immediately
4. Label the unqualified parts and place them in the designated defective product placement box