P6: Searchlight assembly
|
Product Name |
C31 |
Procedure |
P6 |
|
Workstation |
Integrated medicine box assembly |
Version |
A2 |
Products to use
| Name | Part number | Number | Description |
| HD5150 tripod searchlight line card | 201-002477 | 2 |
|
| M3 * 10_ stainless steel cup head hexagonal knurling machine tooth bolt _ whole circle resistant to falling | 126-000283 | 2 | Tripod searchlight line card * 1 * 2 |
| HD5150 searchlight fixing seat | 201-002496 | 2 |
|
| 180 spray searchlight assembly | 755-000016 | 1 |
|
| 150 searchlight shading bracket | 201-002781 | 2 |
|
| M4 * 14 stainless steel flange hexagon machine tooth bolt _ whole circle drop resistance | 126-000749 | 12 | (Searchlight fixed seat + searchlight assembly + shading bracket) * 4 * 2 + (searchlight fixed seat + tripod) * 4 |
| M4 * 45 stainless steel flange inner hexagon machine tooth bolt _ whole circle resistant to falling | 126-000963 | 1 | Upper rear beam * 1 |
| M4 anti-loosening nut | 126-000971 | 1 | Upper rear beam * 1 |
Work Instructions
| Step 1 | 1. Use 1 M3 * 10_ stainless steel cup head hexagonal knurling machine tooth bolt to lock 2 searchlight line cards to the designated position of the tripod according to the figure; torque: 0.35 ± 0.035N.m |
| Use tools & fixtures | 1. Electric batch 2. Torque calibrator 3. Medicine box assembly fixture |
| Operational special requirements | 1. Screen without leakage lock 2. Torque without abnormality 3. Screen lock without abnormality 4. Line card without leakage 5. The hexagonal surface of the line card screwdriver faces outward uniformly |

| Step 2 | 1. Lock the searchlight assembly, fixed seat, and shading bracket together as shown in the figure with 4 M4 * 14 stainless steel flange hexagonal machine tooth screws; torque: 1.5 ± 0.15N.m |
| Use tools & fixtures | 1. Electric Batch 2. Torque Calibrator |
| Operational special requirements | 1. No leakage lock for the screwdriver 2. No abnormal torque 3. No abnormal locking for the screwdriver 4. No error in the assembly direction of the fixed seat and shading bracket |

| Step 3 | 1. Use 2 M4 * 14 stainless steel flange hexagonal machine tooth screws to lock the side-pull medicine box adapter with the crossbeam carbon tube and lock it together; torque: 1.5 ± 0.15N.m |
| Use tools & fixtures | 1. Electric batch 2. Torque calibrator 3. Medicine box assembly fixture |
| Operational special requirements | 1. No leakage lock for the screwdriver 2. No abnormal torque 3. No abnormal locking for the screwdriver 4. The limit hole for the fixed seat needs to be inserted into the limit hole of the tripod 5. The assembly position of the searchlight LED1 and LED2 is normal |

| Step 4 |
1. Use 1 M4 * 45 stainless steel flange inner hexagon machine tooth bolt and 1 M4 anti-loosening nut to lock the right tee between the rear upper beam and the main beam _ tripod; torque: 1.5 ± 0.15N.m |
| Use tools & fixtures | 1. Electric batch 2. Torque calibrator 3. Medicine box assembly fixture |
| Operational special requirements | 1. No leakage lock for the screwdriver 2. No abnormal torque 3. No abnormal locking for the screwdriver 4. The fixing seat limit hole needs to be inserted into the tripod limit hole |

| General requirements |
| 1. Operators must wear anti-static wrists and finger covers or gloves |
| 2. The workbench should always be kept clean and tidy |
| 3. If you find three similar abnormalities, please report to the production line administrator immediately |
| 4. Label the unqualified parts and place them in the designated defective product placement box |